Intelligent Couplings
In the era of Industry 4.0, accurate measurement and evaluation of data are becoming increasingly important. R+W’s solution enables real-time insight into the operation of drive systems – safely and reliably.
The sensor technology can be easily integrated into existing machines and equipment. Whether in industrial environments or mobile applications, the system operates seamlessly. Retrofitting is quick and straightforward.
What are the advantages of an integrated sensor in a coupling?
- Measured data can be displayed and recorded in real time
- Clear visualization with average and peak values
- Graphical representation of time-dependent values
- Parallel processing of data from multiple sensors
- CSV export function for further data processing
Why is the R+W intelligent coupling a breakthrough?
Previously, real-time measurement in drive systems was challenging, as connecting cables and instruments to rotating shafts was complex. R+W’s new solution simplifies this: the sensor integrated into the coupling operates as a wireless measuring unit.
The integrated technology measures torque, speed, and temperature in real time. Data is processed directly within the coupling electronics and can be transmitted to mobile devices, computers, or directly into machine control systems.
This allows operating conditions and potential overloads not only to be monitored but also predicted – enabling condition monitoring and predictive maintenance.
Simple integration – low costs
The intelligent coupling can be combined with any existing R+W coupling (elastomer, metal bellows, safety, disc design). It does not require additional installation space or auxiliary structures. Installation is quick, reducing integration costs and downtime.
The intelligent coupling can be easily integrated into existing couplings. Installation is just as simple as it is fast, minimizing integration effort and procurement costs.
Thanks to integration into an existing component, no installation space or auxiliary structures are required. Various options are available for powering the intelligent coupling. This can be done using a conventional, easily rechargeable battery or via an inductive solution.
The intelligent coupling can be easily integrated into existing couplings. Installation is just as simple as it is fast, thereby minimizing integration effort and procurement costs.
Thanks to integration into an existing component, no installation space or auxiliary structures are required. Various options are available for powering the intelligent coupling. This can be done either conventionally with an easily rechargeable battery or via an inductive solution.
The intelligent coupling can be easily integrated into existing couplings. Installation is just as simple as it is fast, thereby minimizing integration effort and procurement costs.
Thanks to integration into an existing component, no installation space or auxiliary structures are required. Various options are available for powering the intelligent coupling. This can be done either conventionally with an easily rechargeable battery or via an inductive solution.
Operating principle
The sensor system is integrated into the drivetrain as a wireless measuring unit. The concept is as simple as it is effective:
- Torque, speed, and temperature are measured to precisely detect operating conditions and overloads
- Internal R+W electronics record the data and simultaneously transmit it to a connected mobile device or, via a gateway, directly to the machine control system or a PC
